Gear Machining Line

EMAG VLC100/VLC200/Trackmotion

A high-performance planetary gear production line EMAG including automation and peripheral equipment is available. 1) Raw parts storage (stacker) EMAG. 2) Vertical single-spindle turning center EMAG VLC100, max. workpiece diameter: 100mm, max. workpiece height: 150mm, max. chuck diameter: 160mm, max. swing diameter: 210mm, travel X/Z: 650mm/375mm, speed: 6000rpm, rapid traverse X/Z: 60m/min/30m/min, tool stations: 12, tool holder: VDI30, control: Siemens 840D sl. 3) Vertical single-spindle turning center EMAG VLC100, max. workpiece diameter: 100mm, max. workpiece height: 150mm, max. chuck diameter: 160mm, max. swing diameter: 210mm, travel X/Z: 650mm/375mm, speed: 6000rpm, rapid traverse X/Z: 60m/min/30m/min, tool stations: 12, tool holder: VDI30, control: Siemens 840D sl. 4) Vertical hobbing machine EMAG VLC200H, max. workpiece diameter: 200mm, max. module: 4, travel X/Y/Z: 790mm/120mm/400mm, swivel range: +/-35°, control: Siemens 840D sl. 5) Vertical chamfering/deburring machine EMAG VLC100C, max. workpiece diameter: 100mm, max. workpiece height: 150mm, travel X/Z: 900mm/375mm, control: Siemens 840D sl. 6) Internal automation EMAG TrackMotion with 2x TransLift carriages. Type: transfer automation, purpose: part feeding/intermediate station transport/part removal, control: HT8. 7) O-belt automation for each EMAG machining machine with pallet and belt buffer, max. pallets: 24pieces/machine. 8) Marking press Markator for part marking. 9) Part handling unit EKF Automation in gantry design. 10) Basket stacking cell EKF Automation for the finished parts storage, number of stacks: 3. Documentation available. An on-site inspection is possible under power connection.
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